Plastic Injection Tooling

The reason and solution for surface roughness

Surface roughness means there is a lack of precision in the surface of a molded part, or an inconsistent level of precision all over the surface, e.g. some areas are glossier than the rest. The main reasons for surface roughness might lie in the injection molding machine, the mold, the process or the material.
 
(1)Injection Molding Machine
①Insufficient material supply;
②Material barrel is not thoroughly cleaned when changing material;
③Check for cold melt leakage at the nozzle;
 
(2)Mold
①The gate is too small, or the runner […]

Common failure of injection mold

1.1 Mold reset plate is not reset
After the mold is opened, the mold reset plate is not reset. The causes are: reset oil cylinder oil leakage, resulting in uneven force when the mold is reset. The mold reset is unbalanced.
The reset rod of the mold is strained, the cooperation between the reset rod and the guide sleeve is tightened, and the reset plate is not topped.
Solution: Check if the oil seal of the mold reset cylinder is worn out. If […]

PMMA Plastic Injection Molding Process

PMMA, i.e. polymethyl methacrylate, also known as acrylic or organic glass, is a transparent thermoplastic with a relative density of 1.19, which is higher than that of water. With a high surface glossiness, the PMMA products are characterized by strength, rigidity and toughness.
The process features of PMMA: due to the high viscosity, PMMA has a poor fluidity. Therefore, a high material temperature and a high injection pressure must be applied during the injection molding process, among which the influence […]

Discoloration issue in plastic injection molding

Discoloration means the surface color of a molded part is not consistent with the required color. Discoloration may be caused by a variety of reasons, which may cover the several aspects of injection molding machine, mold, process and raw materials, etc.
(1) Injection Molding Machine
① Equipment is not clean and needs to be cleansed. Dusts or powders are deposited in the barrel, which contaminates and discolors the materials;
② Temperature control failure caused by malfunction of thermal couple, temperature controller or […]

How to get injection mold quotation from mold maker?

How to get injection mold quotation from mold maker?
Although there are countless creative people with great creativity in this world, sometimes they just do not have the necessary knowledge to turn the creative ideas into reality.
If a project involves parts made of the plastic material, it might be appropriate to adopt the plastic injection molding process. Injection molding, the technique of choice for a large number of entrepreneurs and OEMs, is well known for its capability to turn out high volumes […]

Structural Factors to be Considered in Plastic Injection Mold Design

 

Parting surface, that is, the contact surface between the die and the punch when the die is closed. The selection of its position and form is influenced by the shape and appearance of the product, wall thickness, forming method, post-processing technology, die type and structure, demoulding method and the structure of the forming machine.

 
2, structural parts, namely, complex mold slide, oblique top, straight top block. The design of structural parts is very critical, which relates to the life of […]

DEFINITION AND DEVELOPMENT OF INJECTION MOLDING

General definition of mold: in industrial production, metal or nonmetallic materials are made into parts or products of the desired shape by pressure with various presses and special tools mounted on the presses. The special tools are collectively called molds.

The injection process explains that the mold is a tool for producing plastic or metal products. It consists of several parts, and the combination has a molding cavity. When injection molding, the mold is clamped on the injection molding machine, […]

CLASSIFICATION OF INJECTION MOULD

Injection molds are divided into thermosetting plastic molds and thermoplastic molds according to their molding characteristics, and according to the molding process, they are divided into transfer moulds, blow moulds, casting moulds, thermoforming moulds, hot-pressing moulds (pressure-moulding moulds, injection molds, etc.),The hot pressing die can be divided into three types: overflow type, half overflow type and no overflow type. The injection mould can be divided into cold runner mould and hot runner mold by pouring system, and can be […]

FOUR TYPES OF INJECTION MOLDING MACHINES

 
Injection molding is a processing technique for converting thermoplastics or thermosetting materials into variety of types of products. An injection machine or injector can be classified four units: plasticizing and injection units, clamping and opening unit, ejecting or knockout unit, and electric and hydraulic control system.
There are four basic types of injection molding equipment in use today according to the type of screw or plunger. In the following paper, we will introduce you these four types of injection molding […]

HOW TO GET PLASTIC INJECTION MOLDING PRODUCTS MADE FROM JASONMOULD IN CHINA

About JasonMould Industrial Company Limited
JasonMould Industrial Company Limited is a professional china plastic injection molding company for 3D Printing Rapid Prototyping Service,precision CNC milling service and custom CNC machining services,custom plastic injection molding or moulding company with mould and dies development and manufacturing.Offering you the ability to get products to market quickly and in a cost effective manner.

We will match your sophistication level on any project. Whether you want to meet the highest quality tolerances or save money and get the product produced […]