Tag - Plastic Injection Molding

Basic Requirements for Injection Molding Operators

First inspection and self inspection in injection molding production

 
1) Before production, the operator must submit the first mold product to the inspector for self-inspection and then to the inspector for first inspection. Only after the inspector notifies that it is qualified, can the mass production be carried out. The first mold sample should be left on the injection molding machine for self-inspection in production.
 
2) If the products in production do not meet the quality requirements, the monitor should be […]

Effect of Five Systems of Injection Molding Machine

Injection system

 
Injection system is one of the main components of injection molding machine, generally there are three main methods: plunger, screw, screw pre-plastic plunger injection. Now widely used is screw type. The effect is that in a cycle of the injection machine, a certain amount of plastic can be heated and plasticized within a specified time, and the molten plastic can be injected into the mold cavity through a screw under a certain pressure and speed. After the injection, […]

Influence of Injection Molding Process Conditions on Plastic Products

Plastic material
 
The complexity of the properties of plastic materials determines the complexity of the injection molding process. And the performance of plastic materials varies greatly because of different varieties, brands, manufacturers, and even batches. Different performance parameters may lead to completely different molding results.
 
Injection temperature
 
The melt flows into the cooling cavity, dissipating heat due to heat conduction. At the same time, the heat generated by shearing may lose more or less heat than heat conduction, depending mainly on the […]

Causes and Solutions of Deformation of Injection Molded Parts

The possible reasons for the deformation of injection molded parts are:
 

bending is due to excessive internal stress in injection molded parts.

 

mold filling speed is slow.

 

plastic material in cavity is not enough.

 

plastic temperature is too low or inconsistent.

 

injection molded parts are too hot at the time of ejection.

 

the temperature of cooling is insufficient or the temperature of the moving and fixed die is inconsistent.

 

the structure of injection molded parts is unreasonable (such as stiffeners are concentrated on one side, but […]

Post Processing of Plastic Injection Products

Plastic parts can not be directly put into use after molding and demoulding, and some treatment is needed. Because this treatment is carried out after molding and demoulding, it is called post-processing. It is described as follows:
 

Trimming

 
After demoulding, the plastic parts always have some excess materials, such as gate flying edge, which bring disadvantage to the appearance and use of the plastic parts, so it needs to be removed. This kind of removal is relatively simple, and can be […]

Detailed Explanation of Injection Molding Process for PP Plastics

“Plastic properties are the basis of injection molding technology”. Mastering the technological properties and characteristics of various plastics is a basic professional knowledge that every injection molding worker must know. The performance of plastics is the basis for setting “injection molding process conditions”. It is also the reason that must be considered when analyzing the quality problems and abnormal phenomena in the process of injection molding. One of the elements.
 
PP, commonly known as polypropylene, is also known as “100 […]

Detailed Explanation of Five Parameters for Injection Molding

Injection molding is a kind of production behavior that plastic particles are molded into predetermined shapes by heating and melting. In this process, many factors of production have an important impact on the quality and production efficiency of the final plastic products.
 
Although different materials and different products have a variety of injection molding techniques, but we can summarize the process of injection molding parameters in the final product of the impact of various factors, so as to adjust the […]

Common Used Material Property of Injection Molded Part

PC: PC is the abbreviation of polycarbonate, with excellent electrical insulation, elongation, dimensional stability and chemical corrosion resistance, high strength, heat resistance and cold resistance, but also has self-extinguishing, flame retardant, non-toxic, coloring and other advantages.

Applications: Broad-wave transparent optical instruments; flame-retardant and environmentally friendly telecommunications appliances; surface metallized automotive parts; food containers with low residual harmful substances; anti-cracking and embrittlement medical devices
 
ABS: (ABS resin) (acrylonitrile-styrene-butadiene copolymer), good rigidity, high impact strength, heat resistance, low temperature resistance, chemical resistance, mechanical […]

How to Control The Chromatic Aberration of Injection Molded Products

Chromatic aberration is a common defect in injection molding. It is not uncommon that the color difference of the matching parts causes the rejection of the injection molding machine in batches. There are many factors affecting chromatic aberration, including resin, masterbatch, masterbatch mixing with raw materials, injection molding process, injection molding machine, mold and so on. Because of the wide range involved, chromatic aberration control technology is also recognized as one of the more difficult technologies to master in […]

How to Distinguish Mold Grades? Take A Look at The Five Major American Mold Standards

The price of the export mold will be more expensive, but it is expensive because the standard is different. The American Plastics Industry Association (SPIAN-102-78) divides the molds into five categories. Each of these five types of molds has its own requirements, and this classification of molds can only be applied to molds with 400 tons or less of injection molding machines.
mold making
101 type
 
The cycle can be up to 1 million times for high production. The best mold material is […]