Low Volume Manufacturing Service

Low volume manufacturing is a specialized service offering full production-quality parts but in volumes usually limited to 100,000 pieces or fewer, depending on the process used. This is an increasingly popular option for many product categories, allowing for a more limited investment in tooling and materials while providing quick access to markets, rapid response to shorter product life cycles and as a bridge between initial prototypes and high-volume production.

What is the function of injection toner

Injection molding factory in the production of products, injection molding process, need to add toner, so what is the role of adding toner? What should be paid attention to when adding, so as not to affect the quality of injection molded parts.
Injection molding parts processing
1、 Why add toner to injection molding
Plastic Toner is a kind of industrial material. To understand it simply, it can make all kinds of plastic products into any kind of color products.
At present, it is […]

How to judge the quality of injection molded parts

Injection molding products are now everywhere in our life. There are precision injection molding parts and ordinary quality injection molding parts. Injection molding products will become more and more popular in the future. How to judge the quality of injection molded parts? The editor of injection molding manufacturers shares the following.
Injection molding parts processing
1. Dimensions of injection molded parts
In the production and processing of injection molded parts, the size must be consistent with the design drawing, and the accuracy […]

How to prevent shrinkage fluctuation of precision injection molding products?

Precision injection molding must be based on the premise that the mold can be made according to the required size. However, even if the mold size is fixed, the actual size of the product varies with the actual shrinkage. Therefore, the control of shrinkage rate is very important in precision injection molding.
Whether the mold design is appropriate or not determines the shrinkage rate, which also varies with different resin batches. If the pigment is changed, the shrinkage rate will […]

Advantage manufacturer of transparent plastic injection molding — JasonMould

Transparent plastic products have strict requirements on the appearance of the products, which need to maintain the penetration rate of the products. Therefore, the surface of the products should not have any defects such as stripes, pores, whitening, haze, black spots, discoloration and poor gloss. So in the whole process of injection molding, there are very strict requirements for raw materials, molding equipment and injection mold.
In order to produce the best transparent parts, JasonMould not only achieves fine production […]

Delamination and peeling of injection molding

The causes of delamination and peeling in injection molding products are as follows
Material temperature is too low, injection mold temperature is too low, screw speed is too fast, resulting in internal stress.
The cold material hole is small, the fluidity is poor, and the material is cooled too fast.
The holding pressure is low and the back pressure is too low.
The raw material is mixed with impurities.
Release method:
Increase the material temperature, die temperature, reduce the shear force of melt flow, reduce […]

What points should be paid attention to in the process of precision injection mold processing?

As a production tool of plastic products, precision injection mold determines the shape, specification and appearance of plastic products. Precision injection mold processing, the general production material for steel, by moving mold and fixed mold composition.
As the precision injection mold has the characteristics of easy wear, the maintenance in the process of precision injection mold processing is very important, which basically includes the following aspects:
1) Prevent rusting: prevent water leakage and condensation of water in precision injection mold.
2) Anti […]

Plastic injection molding in medical device industry

Medical device products have various shapes, sizes and cost ranges. Some of the lower cost products can be plastic instruments, syringes, disposable gloves, etc., as well as other disposable products used in the hospital environment. You may find that plastic products have replaced many glass products of the past because the plastics available are cheaper and easier to recycle after use.
High performance resins and polymers are used in pharmaceutical grade plastics under high cost planning. These specialized plastics are […]

What does high quality plastic injection mold mean?

With the development of market economy, the strength of business owners and the improvement of customer requirements, more and more customers will choose the latter decisively between price and quality when purchasing plastic injection mold. Why do most people choose high-quality plastic injection molds and put the price factor after the quality?
 
1. All plastic injection molds have service life. High quality plastic injection molds can save a lot of maintenance costs. High quality plastic injection molds can have a […]

Why does plastic injection mold burst during operation?

In recent years, The development of domestic plastic injection mold is very fast, and the technology has also been greatly improved. However, there is still a certain gap between the domestic and foreign plastic injection mold manufacturing level. In the process of plastic injection mold operation, there will still be some failures. For example, during the operation of plastic injection mold, the mold will burst, which is a very serious mold table defect What are the causes of the […]

What causes short shot of plastic mold in injection molding?

Short shot refers to the phenomenon that the cavity of plastic mold is not completely filled due to the insufficient fluidity of plastic, resulting in incomplete plastic products. The main reason is improper injection pressure and speed (including excessive pressure loss caused by resistance), which is mainly affected by the following aspects:
 
1、 Injection molding machine
(1) Insufficient injection molding capacity – this is caused by the high capacity of the injection molding machine, which may also be caused by insufficient […]