Low Volume Manufacturing Service

Low volume manufacturing is a specialized service offering full production-quality parts but in volumes usually limited to 100,000 pieces or fewer, depending on the process used. This is an increasingly popular option for many product categories, allowing for a more limited investment in tooling and materials while providing quick access to markets, rapid response to shorter product life cycles and as a bridge between initial prototypes and high-volume production.

Introduction to mold processing

In a short period of time, develop a time-consuming process procedure, be familiar with the technical level of machine tools and equipment, and have a good understanding of mold processing technology, meet the requirements of the complexity and particularity of mold processing parts, quickly confirm good processing technology, improve processing efficiency, and confirm reasonable small machining allowance.
Necessary machining allowance shall be reserved between each operation to reduce the processing time of each operation. Because most of the mold parts […]

How to maintain the injection mold

Professionals in the injection mold industry know that manufacturing a good mold is not only a good machine, but also requires developing a high-quality mold and skilled producers, and also needs to know how to maintain it.
Doing a good job in the maintenance of injection mold can not only extend the life of mold, improve production efficiency and reduce manufacturing costs through manufacturing and daily maintenance.
A simple and effective maintenance method: clean and polish the mold meat in the […]

Attention must be paid to these points during injection molding

Recently, many friends asked what should be paid attention to in the injection mold. Today, DJ Molding is here to show you what should be paid attention to in the injection mold!
1. The shrinkage coefficient of each material is different, and the injection mold needs a reasonable shrinkage.
2. The injection mold needs to be rigid enough, otherwise it will be deformed during clamping and pressure maintaining, causing “flash”.
3. If the product is ejected while opening the mold, the ejector […]

What are the main applications of injection mold processing

Injection mold is a compact tool, which is irregular in shape and bears the expansion force of the blank. Therefore, there are high requirements for structural strength, stiffness, hardness, roughness and machining accuracy. The increase of injection mold is one of the most important symbols of the degree of mechanical manufacturing.
After a long time of operation, the injection mold needs to be polished, and the polished edge must be demagnetized without magnetism, otherwise it is easy to cause blockage. […]

This technology will make the quality of products better

Many of the materials we see in daily life are processed by injection molding technology, most of which are plastic products. Maybe some toys are completed by injection molding technology. What are the advantages of using injection molding technology when processing molds?
Injection mold technology has been widely used in our life. Double injection molding process is one of the processing and molding processes of injection mold. This process refers to the technical injection molding of two different plastic materials. […]

What can be done well in mold injection to prevent problems before they occur

Injection mold is a craft, which can be divided into thermosetting and thermoplastic. According to the molding process, it can be divided into six types. Injection molding mainly refers to the production and processing of some materials with complex shapes. It mainly refers to the introduction of melted plastic into the material with an injection molding machine, and finally cooling and molding. However, in this process, some accidents may occur. In order to avoid accidents, we should do the […]

Four tasks of injection mold

1、 Process Analysis of Plastic Products
Before the injection mold, there will be a design link. This link is to analyze which materials are used and whether these materials meet the conditions of the injection mold. You need to consult with the designer carefully and reach a consensus analysis. It is necessary to discuss the shape of the product, including a group of dimensional accuracy and appearance requirements, and avoid unnecessary matters in the process of injection molding.
2、 Determination of […]

Methods to improve the quality and production efficiency of mold manufacturing

Mold processing and manufacturing is a hot industry, and the competition is fierce, especially in the quality of molds, which directly determines whether an enterprise can operate for a long time. Therefore, mold processing manufacturers should learn to find their own production and processing methods, and also improve quality and efficiency.
In order to enable plastic mold enterprises to produce qualified plastic molds with high accuracy, low cost and high efficiency, the design of mold production should be reasonable first, […]

When designing injection moulds, these three tasks should not be ignored

Many people know the work of injection molds, and this step is very important for molds, and different mold quality will also lead to different finished product quality, but it does not mean that high-quality products do not need to pay attention to maintenance in the later stage, so in order to ensure better effect of injection molds, we need to do the following work.
1、 Regular inspection, maintenance and refueling.
Generally speaking, the working cycle of injection molds is mostly […]

In mold manufacturing, these processing points must be controlled in place

In the production process of modern products, the existence of processing tools such as molds can bring more convenience to the whole production process and improve the quality of the products produced. It can be seen that whether the mold processing is standard or not will directly determine the quality qualification rate of subsequent products. Therefore, when purchasing molds, we must choose molds with higher accuracy, so that the qualified rate of processed products can become better.
If you want […]