Low Volume Manufacturing Service

Low volume manufacturing is a specialized service offering full production-quality parts but in volumes usually limited to 100,000 pieces or fewer, depending on the process used. This is an increasingly popular option for many product categories, allowing for a more limited investment in tooling and materials while providing quick access to markets, rapid response to shorter product life cycles and as a bridge between initial prototypes and high-volume production.

Why do we choose injection moulds to produce products?

The sustained development of the plastic industry has also promoted the development of the injection mould industry, so why is the injection mould so popular? The following six points are enough for you to have a basic understanding of injection moulds.
 
1) High accuracy
 
As a highly precise processing method, plastic injection moulding process can be used to produce almost any kind of diversified plastic parts. Although there are some design limitations, the manufacturing of injection moulds ensures the high precision […]

Sensor injection accessories copper nuts +ABS processing

Injection molding process is not static, logical, because of the different products, different materials, different injection molding machine and material preparation and so on the different conditions, injection molding process will produce many uncertain factors, so as the injection molding processing workers, according to specific conditions to the corresponding process optimization adjustment is the highest embodiment of injection molding processing technology. Therefore, the processing optimization of injection parts of sensor copper nut +ABS can be carried out from the […]

How to solve the matte surface of plastic injection parts?

Low glossiness means that the surface is dark and dull, and the transparency of transparent products is low. There are many reasons for poor glossiness. Generally, the surface gloss defects of products can be divided into three types: plastic mold failure, improper forming conditions and improper use of raw materials.
 
Injection Mold Failure
 
Because the surface of plastic parts is the reappearance of the cavity surface of plastic mold, if there are scratches, corrosion, micro-holes and other defects on the surface […]

Advantages and Disadvantages of Multi-cavity Plastic Mould

When we have a project that needs plastic injection parts, the first thing we need to do is to find a plastic mould company to manufacture moulds and parts. But before we start, we need to estimate the cost of injection moulds and plastic moulds roughly and cost control. Here are some cost-saving suggestions for you. There are advantages and disadvantages. By reading this article, you can choose the right one according to the project requirements.
 

What is a multi-cavity […]

Surface polishing requirements for injection mold parts

Injection mold is a common mold, polishing quality requirements and products are closely related to the scope of application. Therefore should understand the injection mold parts surface polishing requirements.
 
 
1) The inner surface of injection mold parts is usually not polished except for transparent parts. However, knife marks and spark marks are not allowed on the surface of mold cavity. The roughness of die surface directly affects the roughness of plastic part surface. The polishing has the ordinary polishing glossy […]

JasonMould Tells You How to Select Plastic Mold Suppliers Matching with Yourself

When you search for “Plastic Mold Manufacturer” or “Plastic Mold Factory” on Google, you will get a lot of information and contact information about the mould manufacturers. How can you find a suitable supplier in this huge information?
 
JasonMould recommends you send RFQ to five or more suppliers of plastic molds. Then you can compare the prices of suppliers, their reaction speed and their professional level. Usually, the plastic mold manufacturer will arrange engineers or salesmen with engineering background to contact […]

What is the role of flow analysis in injection moulds?

In the process of mould making, it is very important and difficult to find the position of flow balance in the design of runner. In the past, it is often necessary to design runners through past experience to achieve the goal of flow balance, so it needs continuous practice to find solutions, which will lead to longer product development time and increased cost. Mould flow analysis can assist runner design, shorten product development time and find potential problems easily, so […]

How to choose injection molding tools?

There are tens of millions of plastic products, which require different injection molds to meet their production needs. Between the designer’s design philosophy and design habits, it is difficult to find two identical injection molding machine molds in actual production.
However, there is no difference between the molds, no matter how big the differences between the molds, they still have a basic structure to find.
So, how to choose the right injection molding tools? Below, JasonMould will introduce you to the […]

Why is injection moulding so popular in the manufacture of plastic products?

If one part of your machine or equipment does not work properly, you need to order a new part for replacement. However, if your equipment is customized, you must produce or purchase customized components. However, this process takes a long time, depending on the difficulty of manufacturing parts and the type of materials used. However, if you already have a plastic injection mould for parts, you can easily produce the products you need in a very short time. Injection […]

What is the difference between precision molds and ordinary molds?

What is the difference between precision molds and ordinary molds?
What should we pay attention to in design?
First of all, the critical dimensions of many precision molds are not allowed to have a slope, but the molds are usually made to take full advantage of the tolerance belt plus a small slope, such as gear mounting columns.
When setting up the digital model, we must pay attention to the adjustment of the tolerance. The 3D model provided by the general guest […]