Low Volume Manufacturing Service

Low volume manufacturing is a specialized service offering full production-quality parts but in volumes usually limited to 100,000 pieces or fewer, depending on the process used. This is an increasingly popular option for many product categories, allowing for a more limited investment in tooling and materials while providing quick access to markets, rapid response to shorter product life cycles and as a bridge between initial prototypes and high-volume production.

Causes and solutions of bubbles in injection molding

In the process of injection molding, bubble is a very common phenomenon, light is harmless, heavy directly affects the actual quality of injection molding products.
 
1、 Causes of bubbles in injection molding
In the process of injection molding, when the wall thickness of the product is large, the cooling speed of the outer surface is faster than that of the central part. Therefore, with the cooling process, the resin in the central part shrinks and expands to the surface, resulting in […]

How to solve the peculiar smell of injection molding products

Injection molding products are not only required to be qualified in quality, but also have adverse effects on customers if there is a peculiar smell in the produced injection parts. In particular, some injection molding plants use qualified plastic particles, and the increase of peculiar smell will directly affect consumers’ purchase of products. Therefore, injection molding products need to be guaranteed that there is no bad smell.
 
1. Strictly control the use of additives
The TERT amines used in the production […]

Three factors of poor gloss of injection molded parts

Many injection molding factories will encounter similar problems. There is no problem with the product quality, but the glossiness of the product is not up to standard, which eventually leads to the rejection of the injection molded parts. In addition to the problems of the plastic itself, there are also problems such as injection mold, production, design, etc
 
1. In the injection molding production process
There are several options to try, which can be changed by adjusting mold temperature, feed / […]

Three main reasons for dimensional changes of injection molded parts during processing

No matter what kind of plastic is, it has a certain shrinkage rate. If it is not controlled properly, it will directly lead to the change of the size of the injection molded parts. If the change is too large, it will directly lead to the unqualified quality of the injection molding products. This is a period that many injection molding factories do not want to see, and the three major factors affecting the dimensional change of injection molding […]

What are the causes of product cracking in precision injection molding

For precision injection molding, sometimes in the injection molding, the cause of cracking of injection molding parts will be found, and the final result is the scrap of injection products. So what are the reasons for the cracking of precision injection molding? Injection molding manufacturers to share.
 
1、 Precision injection mold
1. The ejection should be balanced, such as enough ejector rod number and cross-sectional area, so as to prevent the injection molding parts from cracking due to the concentration of […]

Introduction of PC plastic injection molding process

PC plastic is one of the most common plastics in injection molding process. Many plastic parts are especially made by injection molding. PC plastic has been recognized by the market for its excellent performance. What should be paid attention to in the process of PC plastic injection molding? JasonMould manufacturers will share with you.
 
1、 Introduction to the properties of PC plastics
PC is widely used in the field of electronic and electrical appliances and industrial parts because of its high […]

Five reasons for shrinkage of injection mold products

No matter what injection molding products, it is inseparable from the injection mold, but sometimes the injection mold shrinkage phenomenon, so what are the reasons for the injection mold shrinkage.
1. Thermal expansion and cold shrinkage of plastics
In the process of plastic mold molding, it is necessary to melt the plastic raw materials. At this time, the melting temperature reaches 200 ~ 300 degrees, and the plastic raw materials are heated to expand. However, in the cooling process of the […]

What should be paid attention to in the use of injection mold

The quality of injection mold directly determines the product quality, performance and production efficiency of injection molded parts. Therefore, in the process of injection molding, it is necessary to pay attention to the production status of injection mold, so as to avoid the problem can not be solved in time and affect the quality of injection products.
Injection molding parts processing
1. Check the condition of injection mould in time
If in the process of using the engineering plastic mold, some abnormal […]

What is the function of injection toner

Injection molding factory in the production of products, injection molding process, need to add toner, so what is the role of adding toner? What should be paid attention to when adding, so as not to affect the quality of injection molded parts.
Injection molding parts processing
1、 Why add toner to injection molding
Plastic Toner is a kind of industrial material. To understand it simply, it can make all kinds of plastic products into any kind of color products.
At present, it is […]

How to judge the quality of injection molded parts

Injection molding products are now everywhere in our life. There are precision injection molding parts and ordinary quality injection molding parts. Injection molding products will become more and more popular in the future. How to judge the quality of injection molded parts? The editor of injection molding manufacturers shares the following.
Injection molding parts processing
1. Dimensions of injection molded parts
In the production and processing of injection molded parts, the size must be consistent with the design drawing, and the accuracy […]