Facing Insufficient and Uneven Hardness of Mould, What Should We Do?

Hardness of mould heat treatment is a very important mechanical property index, and unqualified hardness is a very serious defect. Insufficient hardness or uneven hardness after heat treatment will reduce the wear resistance and fatigue strength of the mould, lead to early failure of the mould, and seriously reduce the service life of the mould.

  1. Causes

 

1) The cross-section of the mould is large and the hardenability of the steel is poor. For example, the steel with low hardenability is selected for the large-scale mould.

 

2) Carbide segregation is serious or coarse in the original structure of die steel. Graphite carbon and carbide segregation and aggregation exist in the steel.

 

3) The forging process of the mould is incorrect, and no good spheroidizing annealing is carried out after forging, resulting in poor spheroidizing structure of the mould steel.

 

4) The decarburization layer on the surface of the mould is not removed by annealing or quenching heating.

 

5) Excessive quenching temperature and excessive retained austenite after quenching, or too low quenching temperature and insufficient heating and holding time make the phase transformation of mould steel incomplete.

 

6) After quenching and heating, the cooling speed of the mould is too slow, the grading and isothermal temperature are too high or the time is too long, and the selection of quenching cooling medium is inappropriate.

 

7) too little water in alkali bath or too much impurity in quenching cooling medium or aging of quenching cooling medium.

 

8) Temperature is too high and cooling is insufficient when the quenching cooling medium is released after quenching and cooling of the mould.

 

9) insufficient tempering and high tempering temperature.

 

 

  1. Countermeasures

 

1) Correct selection of mould steel, large-scale mould should choose high alloy mould steel with high hardenability.

 

2) Strengthen the inspection of raw materials to ensure that raw materials meet the standards. Reasonable forging and spheroidizing annealing are carried out on the steel with bad raw materials to ensure good structure. Carbon tool steels are not easily annealed many times to prevent graphitization.

 

3) Strict implementation of forging and spheroidizing annealing processes to ensure a good preparation of heat treatment structure.

 

4) Before heat treatment, rust spots and oxide scales on the surface of the mould should be thoroughly removed, and attention should be paid to the protection during heating. Vacuum heating quenching or protective atmosphere heating quenching should be adopted as far as possible, and good deoxidization treatment should be carried out when salt bath heating.

 

5) Correctly formulate the process parameters of quenching and heating of the die to ensure that the phase transformation is sufficient and the cooling speed is faster than the critical cooling speed to obtain qualified metallographic structure.

 

6) Correct selection of quenching medium and cooling mode, strict control of classification and isothermal temperature and time.

 

7) The water content of alkali bath should be strictly controlled. The quenching cooling medium used for a long time should be filtered and replaced regularly, and kept clean. The quenching cooling characteristic curve should be tested regularly.

 

8) For large-sized moulds, the time of immersion in quenching cooling medium should be prolonged to prevent the temperature of quenching cooling medium from being too high.

 

9) After quenching, the mould should be tempered promptly and sufficiently, and the tempering temperature should be prevented from being too high.

 

10) The mould with high hardness requirement can be treated by cryogenic treatment (e.g. – 110 ~196 C).

 

11) Surface strengthening.

 

JasonMould Industrial Company Limited, established in 2010, is a leading China mold factory. JasonMould specializes in plastic mould production for household appliances, medical equipments, electronic equipments, safety equipments as well as monitoring system.

The company has over 15000 square metres factory. With plastic injection tooling divisions possessing different machinery and expertise, JasonMould offers tools from small and precise mobile phone parts to as big as automotive parts. Our tools are mainly exported to U.S.A., Europe, Japan and UK. JasonMould’s diversification strategy and full service has won compliment from customers all over the world.

Our mission is to provide our customers high quality moulding products and services. We aim to exceed our customers’ expectations of pricing, quality and on-time delivery. To achieve our mission, JasonMould:

  • Commits to continually improve employee skills and efficiency,
  • Provides our employees a clean and safe working environment,
  • Upgrades machine technology and support equipment through a strict maintenance program, and
  • Maintains customers’ tooling to its highest peak of performance

For more about China injection molding cost,please visit https://www.jasonmolding.com/

Inquiry Contact:

Contact person: James Yuan

Company name: JasonMould Industrial Company Limited

Address: LongGang Village,LongXi Town,BoLuo County,HuiZhou City,GuangDong Province, China

Telephone: 86-752-6682869

Email: info@jasonmolding.com

Website: https://www.jasonmolding.com

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