Que hace “optimizando” el proceso de moldeo por inyección significa? Generalmente hablando, esto significa que el proceso debe ser revisado cuidadosamente para lograr objetivos de proceso valiosos y efectivos. Echemos un vistazo a cinco técnicas para hacer esto.
1. Control de calidad mediante muestras de fabricación.
Por supuesto, quality control is the key part of the whole molding production process, which is usually carried out in the later stage of production, while the quality control of sample parts is different. In order to pursue the optimization of injection molding process, sample parts can play a key role. They don’t have the risk of full production testing and optimization. Además, they can have a better understanding of the process and how the machine was run in a more controlled environment.
By evaluating the sample production process of limited parts, we can directly understand the whole process, evaluate the part quality, injection volume, and the melting temperature of the actual batch of resin on hand. Results that can be obtained through sample runs and powerful quality control reviews often make up for the time and money you spend.
2. Mold evaluation and testing.
Checking the function of the mold with the required materials can also generate significant benefits in optimizing the molding process. A wide variety of resin materials and formulations are available, which means that the subtle differences between viscosity, temperatura de fusión, temperatura del molde, etc. can be added together, resulting in cumulative fluctuations and changes in the molding process, resulting in parts scrapping and low process efficiency. Some key points of mold testing are shot test, filling rate and pattern, pressure curve evaluation and so on.
3. Test and adjust the mold and injection molding process.
After obtaining the available information from mold testing and sample part quality control, fine tuning can be made, which can greatly benefit process optimization and efficiency. Por ejemplo, if you encounter short time problems or inconsistent fill times, you can adjust the mold design and layout to optimize for these problems. If the mold temperature is inconsistent or out of the acceptable range, it can be adjusted to obtain a better heating and cooling time.
4. Process parameters and performance range.
From machinery to molds to resins, every part of the injection molding process has an acceptable performance range. When you make incremental (or significant) adjustments to process components using the tangible results of the test, the results can begin to accumulate until you have a sense of profit, results, and value that you can provide to customers.
5. Create or follow the given experimental design process.
Repetitive processes will produce reliable and acceptable parts rates that can be easily troubleshooting and enable the operator to understand as much as possible how the process works. Repeatability is also a key factor to keep in mind when testing to optimize the injection molding process.
Experimental design essentially means that you are performing tests in a planned, structured, and documented manner. This means that any violations or other problems found can be easily traced back to their specific sources.
Acerca de JasonMould Industrial Company Limited
Jasonmould es un Fabricante de moldes de China de moldes de plástico- molde de inyección, moldes de fundición a presión, moldeo por soplado de plástico, moldeo rotacional, médico moldeo por inyección de plástico, dos disparos moldeo por inyección de plástico, moldeado de inserción, sobremoldeo, moldeo por inyección de metal, micro moldeo por inyección, moldeo por inyección de polvo, moldeo por inyección de cerámica, moldeo por inyección de líquido, moldeo por inyección husky, molde del hogar, molde de fundición, morir herramienta de molde, moldes personalizados, moldes de porcelana, herramientas de creación rápida de prototipos, herramientas de creación de prototipos de plástico, herramientas de punzonadora, matriz y herramientas para piezas de teléfonos móviles / celulares, piezas de automóviles, aspiradoras, herramientas recargables, telefonos, fotocopiadoras, ordenadores, altavoces multimedia, y muchos otros productos electrónicos y electrodomésticos.. Y también un fabricante de productos de plástico., fabricante de moldes China- Partes plásticas, tanque de agua de plástico, bolas de plastico, contenedores de plástico, hebilla de plastico, ancla de plastico, percha de plastico, cuchara de plástico, accesorio de tubería de plástico, caída de plástico, vajilla de plastico, copas de plástico, botellas de plástico, bandeja de plástico, envase cosmético de plástico, Contendor de plastico, recipiente de plástico para alimentos, sillas de plastico, Tapas de plástico, cierre de tapa de plástico, tubos de plastico, tuberías de agua de plástico, perillas de plástico, tubo de plastico, cajas de plástico para uso general, rejillas de plástico, etc..
Contacto:
Persona: James Yuan
Empresa: JasonMould Industrial Company Limited
Agregar: Pueblo LongGang,Ciudad de LongXi,Condado de BoLuo,Ciudad de HuiZhou,La provincia de Guangdong, porcelana
Tel: 86-752-6682869
Correo electrónico: [email protected]
Sitio: https://www.jasonmolding.com/custom-injection-molding/
