JasonMould Industrial Company Limited é um profissional empresa de moldagem por injeção de plástico da china para impressão 3D Serviço de prototipagem rápida,serviço de fresagem CNC de precisão e personalizado Serviços de usinagem CNC,moldagem por injeção de plástico personalizado ou empresa de moldagem com desenvolvimento e fabricação de moldes e matrizes.
Today we will discuss about the plastic injection molding process and its advantages for plastic manufacturing.
Did you know that a very large variety of plastic products is made by a process known as injection molding? These items include washers, válvulas, botões, pulleys, ferramentas elétricas, tampas de garrafa, engrenagens, brinquedos, keyboards,computer monitors, car panels, furniture and many more. Injection molding is an economical, efficient way of manufacturing plastic items on a mass scale. The size and specifications of each machine varies with the product to be manufactured.
Product identification plays an extremely important role in communicating a product’s position and brand in the marketplace. Plastic nameplates can convey messages, brand, classifications, description, schematics, warnings, instructions and many other types of product information.
Plastic injection molded nameplates help to identify your products and help them stand out in the crowd. Before we go further, let’s take a quick look at the plastic injection molding process.
O processo de moldagem por injeção de plástico
The plastic injection molding process is not a complicated one. Molding processes of this sort involving metals go back many years, and basic principles have not changed, just the methods and materials.
É claro, you have seen what the finished product looks are. You’ve seen them more times than you may be aware of. You’ve seen them as car emblems, appliance and industrial nameplates, custom plastic nameplates, recreational product nameplates, point-of-purchase, plaques and signs. They fill the world around you, but do you know how are they made?
The process begins with a plastic pellet made of a composite of organic and inorganic polymers, plus additives to aid in the melting process. This small pellet is tossed into a hopper with thousands of other pellets. This begins the journey from pellet to product. The next step is preparing the plastic.
The pellets are released onto the threads of a giant rotating screw. As the pellets travel along, they are heated to melting temperatures, somewhere around 400 graus Fahrenheit. É claro, the higher quality the plastic is the higher temperature it takes to melt it. The pellets are rolled along the screw because the process also requires friction and force. The screw provides both as the pellets roll along its surface and crash into each other.
Now that all three requirements are met, friction, force and heat, the pellets begin to liquefy and the next step of filling begins. The screw continues to guide the liquid plastic along its threads to a valve. Under high pressure the valve forces the plastic into a custom designed mold – made of heat resistant metals – until every cavity is filled. Once this is achieved the mold goes into the segurando phase. The filling and holding phases are crucial steps in the plastic injection molding process. Their execution will determine the quality of the finished product. The metals we use for the mold insure that the last piece made carries the same qualities as the first.
The Next Step
The pressure on the mold is maintained while the molten plastic cools to a solid state. This stage could take a few minutes as the mold absorbs the heat from the melted plastic, and in turn is cooled by coolant that encircles it. While the part is cooling, the screw returns to its original position, collecting more pellets from the hopper. The product is then ejected from the mold and moves to its secondary processes such as decoration, subconjunto, ou remessa. The mold closes, and the process begins all over again.
Advantages of the Plastic Injection Molding
There are several important advantages of utilizing injection-molded plastic:
- The plastic injection molding allows complex and intricate shapes to be manufactured. Shapes that would be too difficult or costly to manufacture with different processes.
- The plastic injection molding allows for a high volume of plastic nameplates and custom plastic signs to be manufactured at the same time with the same mold and quality.
- The metal molds have a long life. When you come back for a future order, the mold will be ready and your next order will be identical to your first. Além disso, their initial cost is low too.
- The plastic nameplates can be decorated in a variety of ways such as textures in the mold, metallic foil, tinta, UV protection, Fundição de moldes de grafite.
Other Advantages
Plastic Injection Molding allows manufacturers to produce custom plastic nameplates and components that would be too costly to make as intricately as required, by utilizing traditional machining methods. Injection-molded plastics also saves you time and money by allowing high numbers of pieces of the component to be made at the same time, with each copy identical to the one before it. Esse processo também reduz os custos de mão de obra, minimizando a necessidade de trabalho manual dos funcionários. Finalmente, there is virtually no wasted material. Any unused or left over plastic can be re-cycled to be reused in the process
Base on the above content,if you want to make plastic parts,please source a good supplier for plastic injection molding.
And we sincrely suggest the empresa de moldagem por injeção de plástico da china Jaonmould to you.You can pay a visit to https://www.jasonmolding.com for more info about jasonmould.
Sobre JasonMould Industrial Company Limited
Jasonmould é um fabricante de moldes de plástico- molde de injeção, moldes de fundição sob pressão, moldagem por sopro de plástico, moldagem rotacional, médico moldagem por injeção de plástico, dois tiros moldagem por injeção de plástico, inserir moldagem, sobremoldagem, moldagem por injeção de metal, moldagem por micro injeção, moldagem por injeção de pó, moldagem por injeção de cerâmica, moldagem por injeção de líquido, moldagem por injeção husky, molde doméstico, molde de fundição, ferramenta de molde, moldes personalizados, moldes da china, ferramentas de prototipagem rápida, ferramentas de prototipagem de plástico, ferramentas de punção, matriz e ferramentas para peças móveis / celulares, partes automotivas, aspirador de pó, ferramentas recarregáveis, telefones, copiadoras, computadores, alto-falantes multimídia, e muitos outros produtos eletrônicos e eletrodomésticos. E também um fabricante de produtos de plástico- peças plásticas, tanque de água de plástico, bolas de plástico, recipientes de plástico, fivela de plástico, âncora de plástico, cabide de plástico, colher de plástico, encaixe de tubo de plástico, tombo de plástico, talheres de plástico, copos de plastico, garrafas plásticas, bandeja de plastico, recipiente plástico de cosmético, caixa de plástico, recipiente de plástico para comida, cadeiras de plástico, tampas de plástico, tampa de plástico, tubos de plástico, canos de água de plástico, maçanetas de plástico, tubo de plástico, caixas utilitárias de plástico, prateleiras de plástico e assim por diante.
Contato:
Pessoa: James Yuan
Empresa: JasonMould Industrial Company Limited
Adicionar: LongGang Village,LongXi Town,BoLuo County,Cidade de HuiZhou,Província de Guangdong, China
Tel: 86-752-6682869
E-mail: [email protected]
Local:https://www.jasonmolding.com/plastic-injection-molding/
