Pembuatan Skala Besar Ekonomi
Bahagian atau produk siap dengan suntikan semakin popular di pelbagai industri kerana kos pembuatannya agak rendah setelah kejuruteraan awal die selesai. Kaedah pembuatan ini juga memastikan setiap bahagian individu akan sepadan dengan setiap bahagian lain; dengan hasilnya adalah bahagian terperinci halus yang dihasilkan yang boleh dihasilkan dengan cepat dalam kuantiti yang banyak tanpa kehilangan butiran. Banyak lagi kelebihan lain juga, including strength and durability as well as the availability of literally thousands of possible polymers, including nylon, polystyrene and other thermoplastics as well as some popular elastomers and thermosets such as phenolic and epoxy.
The Advantages Of Injection Mold Design And Manufacturer
Any time that you need a large number of items (1000 atau lebih) manufactured within a short time frame, injection molding is one solution that is easy on your production budget while turning out large quantities of product at an impressive rate. There are many advantages to this form of fabrication, including the relatively low cost and easy manufacturing process. If you need multiple, interlocking or attachable products made, successful engineering can result in the creation of multiple dies that can be used simultaneously to produce large numbers of parts in a short time frame.
Because of the precision of molded parts, the assembly of multiple parts is minimized after fabrication is complete. Mismatched or incompatible parts are virtually eliminated through proper design and assembly. Some examples of products taking advantage of this precise engineering include plastic lawn chairs, auto interiors, toys requiring assembly and a host of durable household products. Unlike some other production techniques, it’s easy to use inserts or add fillers to the resin with injection molding. Close tolerances and minimal post production finishing requirements keep costs low while producing items that are cleanly finished when ejected from the die.
Cost Effectiveness
One of the reasons injection mold design and manufacture is so popular is simple: it’s cost effective. Once you have a die designed for your product, it can be used to produce hundreds of thousands of end products or parts without wearing out. In many situations, a top quality die can be used for years or even decades. Scraps of polymer used during manufacture can be reused in the next batch, mengurangkan bahan buangan, reducing your carbon footprint. Akhirnya, fully automated systems ensure repeatable results, superior quality and minimal cost overruns combined with extremely fast production.
Is Injection Mold Design Right For My Product?
Not every product or part can be successfully manufactured using this fabrication method. Dalam beberapa kes, a particular design is simply too large or has walls that would be too thin for reliable fabrication using this method. Walau bagaimanapun, if a product meets the following criteria, it’s likely that it can be molded at a relatively low cost with minimal variance from one item to the next:
- Uniform wall thickness of the product to ensure complete filling of the die
- In the event some change in wall thickness is needed, a gradual transition will mean less stress and minimal abrupt changes in cooling times
- High quantity production is needed
- Repeatable results are essential
- Is the length/profile within manufacturing limits (in some cases, extrusion may be a better alternative for long, narrow products
- The product can be made using polymers such as thermoplastics
If your product design meets the above criteria, an injection mold design may be the answer for your manufacturing needs. Talk to an engineer or injection mold design specialist in order to learn more about the process and how it can work for you.
oleh Pembuat acuan China
Mengenai JasonMould Industrial Company Limited:
JasonMould adalah salah satu yang terbaik pengeluar acuan plastik yang menawarkan perkhidmatan hebat kepada pelanggan mereka apabila ia berkaitan dengan pembuatan alat pengacuan termaju. Mereka mengeksport alat mereka ke bahagian lain di dunia dan telah menjadi salah satu nama yang paling terkenal dalam sektor perindustrian.
Hubungi Pertanyaan:
Hubungi orang: James Yuan
Nama syarikat: JasonMould Industrial Company Limited
Alamat: Kampung LongGang,Bandar LongXi,Daerah BoLuo,Bandar HuiZhou,Wilayah GuangDong, China
Telefon: 86-752-6682869
E-mel: [email protected]
Laman web: https://www.jasonmolding.com
