インサート成形の特徴

インサート成形は、金型内の事前に準備された異種インサートに樹脂を注入することによる統合製品の成形方法です。, 融着材はインサートで接着・固化.

基板へのアウトサート成形とは、金属板表面に射出成形部品を埋め込む方法を指します。.

2 つの成形方法は基本的に同じです。. その特徴は次のとおりです。.

1. 樹脂の成形性の複合, 曲げ特性と金属剛性, strength and heat resistance can make a complex and exquisite metal plastic integrated product.

2. 特に, the combination of insulation and metal conductivity of resin can meet the basic functions of electrical products.

3. The pre forming combination of multiple inserts makes the post engineering of product unit combination more reasonable.

4. The embedded products are not limited to metal, but also have cloth, paper, ワイヤー, プラスチック, ガラス, 木材, coil, electrical parts and so on.

5. For the rigid molding products and the bending elastic molding products on the rubber sealing pad, the integrated products are made by injection molding on the base, which can save the complicated operation of arranging the sealing rings, making the automatic combination of the later process easier.

6. Because of the fusion of the material and metal insert, compared with the press in molding method, the metal insert gap can be designed to be narrower.

7. The proper resin and forming conditions are selected, あれは, for products (such as glass, coil, electrical parts, NS。) which are easy to be pressed and damaged, they can also be sealed and fixed by resin.

8. The inserts can also be completely sealed into the resin by selecting the appropriate mold construction.

9. After the insert is formed, the product with hollow groove can be made after core removal hole treatment.

10. The combination of vertical injection molding machine, manipulator, and whole line of insert products can realize automatic production in most of the embedded parts forming engineering.

Considerations for design and selection of automatic insert forming system

1. The metal insert is easy to produce uneven shrinkage. The limit test of shape and dimension precision of important parts should be done in advance.

2. The metal insert is easy to deform and shift during injection. The mold composition and the design of mold shape which is easy to maintain the metal insert should be fully considered. For the products whose shape cannot be changed, the prior test is indispensable.

3. When the conveyor is used for the separation of metal inserts, the contact between metal inserts and the insert and vibration ball will cause slight damage to the surface of the insert, which will affect the product quality. The allowable limit range of quality shall be confirmed in advance.

4. The serration, ベンダーは、製品の一部を提供する栄光の倉庫である必要はありません。, material thickness difference, diameter difference and thickness difference caused by gold deposit processing should be measured in advance. これに基づいて, the design of the matching selection and mold structure of the automation device is carried out.

5. The predictable problems restricting mold construction such as gate position and forming period are solved in advance or corresponding improvement measures are available.

6. It shall be confirmed whether the metal insert needs preheating or drying treatment. The purpose is to ensure the quality of products and the stability of forming.

7. All kinds of testing devices set in the mold are used to ensure the stable forming action under the influence of the mold heating, force, vibration and other environmental conditions. It should be confirmed whether to use it.

8. In order to avoid the small pieces of metal inserts and molding products piled in the mold cavity, the air blowing device can be assembled if necessary.

9. Because of the high investment price of system equipment, it is necessary to consider whether the production capacity of equipment can be ensured before using. When using special machine, it is necessary to ensure that the products can be continuously produced without form updating in several years.

10. When using general machine, it is necessary to confirm how many kinds of products and few batch inserts have combined production. If the overall production cannot be guaranteed in large quantities, it is difficult to recover the fixed assets of each product. この場合, it is necessary to replace some devices to meet the requirements of variety renewal in a certain range.

11. The factors and technical decisions such as the accuracy of metal inserts, the shape of inserts, whether the mold is conducive to the shape of the inserts and the shape of the molded parts, NS。, which determine the molding rate, production and forming cost conditions of the inserts.

12. The key to the automatic insert forming system is the effective combination of injection machine, mold and automation device and how to play its functions in a short time. Please consult with the manufacturer with considerable practical experience to choose

インサート成形は、金型内の事前に準備された異種インサートに樹脂を注入することによる統合製品の成形方法です。, 融着材はインサートで接着・固化.

基板へのアウトサート成形とは、金属板表面に射出成形部品を埋め込む方法を指します。.

2 つの成形方法は基本的に同じです。. その特徴は次のとおりです。.

1. 樹脂の成形性の複合, 曲げ特性と金属剛性, strength and heat resistance can make a complex and exquisite metal plastic integrated product.

2. 特に, the combination of insulation and metal conductivity of resin can meet the basic functions of electrical products.

3. The pre forming combination of multiple inserts makes the post engineering of product unit combination more reasonable.

4. The embedded products are not limited to metal, but also have cloth, paper, ワイヤー, プラスチック, ガラス, 木材, coil, electrical parts and so on.

5. For the rigid molding products and the bending elastic molding products on the rubber sealing pad, the integrated products are made by injection molding on the base, which can save the complicated operation of arranging the sealing rings, making the automatic combination of the later process easier.

6. Because of the fusion of the material and metal insert, compared with the press in molding method, the metal insert gap can be designed to be narrower.

7. The proper resin and forming conditions are selected, あれは, for products (such as glass, coil, electrical parts, NS。) which are easy to be pressed and damaged, they can also be sealed and fixed by resin.

8. The inserts can also be completely sealed into the resin by selecting the appropriate mold construction.

9. After the insert is formed, the product with hollow groove can be made after core removal hole treatment.

10. The combination of vertical injection molding machine, manipulator, and whole line of insert products can realize automatic production in most of the embedded parts forming engineering.

Considerations for design and selection of automatic insert forming system

1. The metal insert is easy to produce uneven shrinkage. The limit test of shape and dimension precision of important parts should be done in advance.

2. The metal insert is easy to deform and shift during injection. The mold composition and the design of mold shape which is easy to maintain the metal insert should be fully considered. For the products whose shape cannot be changed, the prior test is indispensable.

3. When the conveyor is used for the separation of metal inserts, the contact between metal inserts and the insert and vibration ball will cause slight damage to the surface of the insert, which will affect the product quality. The allowable limit range of quality shall be confirmed in advance.

4. The serration, ベンダーは、製品の一部を提供する栄光の倉庫である必要はありません。, material thickness difference, diameter difference and thickness difference caused by gold deposit processing should be measured in advance. これに基づいて, the design of the matching selection and mold structure of the automation device is carried out.

5. The predictable problems restricting mold construction such as gate position and forming period are solved in advance or corresponding improvement measures are available.

6. It shall be confirmed whether the metal insert needs preheating or drying treatment. The purpose is to ensure the quality of products and the stability of forming.

7. All kinds of testing devices set in the mold are used to ensure the stable forming action under the influence of the mold heating, force, vibration and other environmental conditions. It should be confirmed whether to use it.

8. In order to avoid the small pieces of metal inserts and molding products piled in the mold cavity, the air blowing device can be assembled if necessary.

9. Because of the high investment price of system equipment, it is necessary to consider whether the production capacity of equipment can be ensured before using. When using special machine, it is necessary to ensure that the products can be continuously produced without form updating in several years.

10. When using general machine, it is necessary to confirm how many kinds of products and few batch inserts have combined production. If the overall production cannot be guaranteed in large quantities, it is difficult to recover the fixed assets of each product. この場合, it is necessary to replace some devices to meet the requirements of variety renewal in a certain range.

11. The factors and technical decisions such as the accuracy of metal inserts, the shape of inserts, whether the mold is conducive to the shape of the inserts and the shape of the molded parts, NS。, which determine the molding rate, production and forming cost conditions of the inserts.

12. The key to the automatic insert forming system is the effective combination of injection machine, mold and automation device and how to play its functions in a short time. Please consult with the manufacturer with considerable practical experience to choose.

 

 

JasonMould Industrial CompanyLimitedについて

ジェイソンモールドは 中国の金型メーカー プラスチック金型の- 射出成形金型, ダイカスト金型, プラスチックブロー成形, 回転成形, 医療 プラスチック射出成形, ツーショット プラスチック射出成形, インサート成形, オーバーモールド, 金属射出成形, マイクロ射出成形, 粉末射出成形, セラミック射出成形, 液体射出成形, ハスキーインジェクションモールディング, 家庭用カビ, 鋳造金型, ダイモールドツール, カスタムモールド, 中国のカビ, ラピッドプロトタイピングツール, プラスチックプロトタイピングツーリング, パンチプレス工具, 携帯電話/携帯電話部品用の金型と工具, 自動車部品, 掃除機, 充電式ツール, 電話, コピー機, コンピューター, マルチメディアスピーカー, および他の多くの電子製品および家電製品. また、プラスチック製品メーカー, 金型メーカー中国- プラスチックの部品, プラスチック製の水タンク, プラスチックボール, プラスチック容器, プラスチックバックル, プラスチックアンカー, プラスチックハンガー, プラスチックスプーン, プラスチックパイプフィッティング, プラスチックタンブル, プラスチック製食器, プラスチックのコップ, ペットボトル, プラスチックトレイ, プラスチック化粧品容器, プラスチックケース, プラスチック製の食品容器, プラスチック製の椅子, プラスチックキャップ, プラスチックキャップクロージャー, プラスチックチューブ, プラスチック製の水道管, プラスチック製のノブ, プラスチックチューブ, プラスチック製ユーティリティボックス, プラスチックラックなど.

連絡先:
人: ジェームズ・ユアン
会社: JasonMould Industrial Company Limited
追加: 竜崗村,Long西町,博羅県,恵州市,広東省, 中国
電話: 86-752-6682869
Eメール: [email protected]

地点: https://www.jasonmolding.com/custom-injection-molding/

この投稿を共有する