Low Volume Manufacturing Service

Low volume manufacturing is a specialized service offering full production-quality parts but in volumes usually limited to 100,000 pieces or fewer, depending on the process used. This is an increasingly popular option for many product categories, allowing for a more limited investment in tooling and materials while providing quick access to markets, rapid response to shorter product life cycles and as a bridge between initial prototypes and high-volume production.

The application of 3D printing in the automotive industry

As “Industry 4.0” progresses step by step, 3D printing has become one of the technical support of this technological revolution. In recent years, it has been pushed to the forefront of the market and used in many fields. Then, for the automotive industry, it is a key area for 3D printing technology applications. Nowadays, the wider application of 3D printing technology in the field of auto parts has become a major trend, and it will definitely be a major breakthrough in […]

Development Trend of Automotive Injection Molding Parts

Over the past 30 years, the application of plastics in automotive has been increasing. The consumption of automotive plastics in developed countries accounts for 8%~10% of the total consumption of plastics. From the material used in modern automobiles, plastic can be seen everywhere, whether it is exterior decoration, interior decoration, or functional and structural parts. The main components of the interior decoration are dashboard, door inner panel, auxiliary dashboard, sundry box cover, seat, rear guard panel, etc. The main […]

Application of ABS plastic on kitchen utensils

ABS raw materials have excellent comprehensive properties, good impact strength, good dimensional stability, electrical properties, wear resistance, chemical resistance, dyeability, molding processing and mechanical processing.
Kitchen utensils such as rice cookers, microwave ovens, ovens, food dryers, food shredders, food processing machines, juice presses, etc. often use ABS plastic materials.
1. The materials used in rice cookers should have excellent heat resistance, flame retardancy, water vapor resistance, and are non-toxic and odorless.
The main uses of ABS resin on rice cookers are handles, […]

Temperature Control Requirements and Mould Maintenance in Injection Moulding

The requirement of temperature in injection processing is very strict. Controlling the temperature of injection processing is an important factor that determines the eligibility of injection processing products. In view of the injection processing temperature, today I would like to talk about the matters needing attention in injection processing temperature. The following three points have a direct impact on the injection processing temperature: 1.
1. Nozzle temperature: nozzle temperature should not be too low, otherwise it will cause premature solidification […]

Which engineering plastics are used for automobile plastic parts?

With the rise of automobile lightweight, more and more automobile plastic parts are used. Developed countries regard the amount of plastics used in automobiles as an important symbol to measure the level of automobile design and manufacturing. German automobile plastics account for 15% of the total material. In recent years, China’s automotive industry has developed rapidly. At present, the annual output of automobiles exceeds 4 million. Referring to the trend of foreign countries, the annual use of modified plastics […]

Seven problems in injection molding process of transparent ABS plastic materials should be paid attention to

In order to reduce internal stress and surface quality defects, the following seven problems should be paid attention to in the injection molding process of transparent ABS plastic materials (including the requirements of injection molding machine)
1. Special screw with separate temperature control nozzle should be used.
2. Injection temperature: under the premise that plastic resin does not decompose, it is advisable to use a higher injection temperature.
3. Injection pressure: generally higher, in order to overcome the melt viscosity of large […]

Main characteristics of plastics for automobiles

Polymer automotive materials have many advantages that traditional materials did not have in the past. Mainly manifested in light weight, good appearance decoration effect, a variety of practical application functions, good physical and chemical properties, easy processing and shaping, energy saving, sustainable use and other aspects. The main characteristics of polymer automotive materials are as follows.
 

Light weight

 
One of the most outstanding advantages of polymer automotive materials is that they have the characteristics of light weight and high strength. Because […]

What methods are used in the low-volume manufacturing service?

As in many companies, JasonMould is often observed that all professionals who work in it are dedicated to developing various manufacturing methods that are required by a large number of customers who need to support their own companies and need others to that they manufacture the missing pieces to complete the elements that they already have.
As the main mission of this company, since it was created almost a decade ago, has always been to provide a quality service and […]

Analysis and solution to the causes of bubbles and voids in TPE injection molded products

TPE bubbles and voids mostly refer to the voids generated inside the thick wall of the molded part. The outer casing of the molded part is condensed and solidified by injection molding, and the amount of the melt is insufficient relative to the entire part, thereby generating vacuum holes, which generally occur. In places where the product is thick and at the sprue. It is called a bubble or a void. Generally speaking, if a bubble is found at the moment […]

Causes of dents in mould processing of automotive plastic parts

Plastic mould processing as a processing technology, after its production or completion, there will be some bad situation. How to solve this problem?
 
The causes of dents are as follows:
1) Insufficient cooling of the mould and insufficient cooling time will cause serious deformation.
 
2) Insufficient internal pressure of the mould will also occur.
 
3) The thickness of each part of the product is different. In this case, the overall treatment method is to reduce the barrel temperature and mould temperature, force cooling in the […]