Low Volume Manufacturing Service

Low volume manufacturing is a specialized service offering full production-quality parts but in volumes usually limited to 100,000 pieces or fewer, depending on the process used. This is an increasingly popular option for many product categories, allowing for a more limited investment in tooling and materials while providing quick access to markets, rapid response to shorter product life cycles and as a bridge between initial prototypes and high-volume production.

Hardness: an important performance index of mold materials and finished molds

In industrial production, mold steel is the main material of the die industry. The service life of the die and the accuracy, quality and appearance performance of the finished parts are not only related to the design technology and manufacturing accuracy of the die, but also related to the accuracy and manufacturing operation of the machine tool. Correct selection of die materials and correct execution of heat treatment process are also crucial. The heat treatment quality and service performance […]

Standards for mirror polishing of mold, methods and precautions for mold polishing

Polishing is a very important process in the process of making plastic molds. Generally, it is a process of polishing the mold cavity surface with oilstone, sandpaper, polishing paste, etc., so that the working surface of the mold can be as bright as a mirror.
Mold polishing can make the surface of the product smooth and beautiful. In addition, it can make the product easier to demould on the mold.
The standards for mirror polishing of molds are divided into four […]

What are the bases for evaluating the economic and technical indicators of molds

The level of mold technology is ultimately reflected in mold manufacturing cycle, mold service life, mold accuracy and stiffness, mold manufacturing cost, mold standardization and other aspects, which are also the basis for evaluating mold economic and technical indicators.
Mold manufacturing cycle: mold manufacturing cycle reflects the production technology level and organization management level of mold enterprises. Try to shorten the mold manufacturing cycle when manufacturing the mold. At present, in order to shorten the mold manufacturing cycle, the method […]

Regulations on independent inspection of injection molding workshop

1、 Purpose
To strengthen process quality control, improve product quality, improve production efficiency, effectively control the number of rework, and supervise the self inspection of operators.
2、 Scope of application
All injection workshop operators.
3、 Content
1. Before continuous production, the operator must send the first piece of quality inspection for confirmation, and the first piece can be produced only after it is qualified and sealed. The label of the sealed sample must have the article number, name, sample sealing person and sample sealing […]

How to solve the problem of flow marks on the surface of injection molded products?

Flow mark is a common appearance defect of injection molded products. It will have a great impact on production, so how to solve it? Now let’s talk about how to solve the problem of flow marks on the surface of injection molded products?
Fault analysis and troubleshooting
1. The poor flow of molten material leads to the annual ring shaped ripple flow mark centered on the gate on the surface of plastic parts. It can be adopted to increase the temperature […]

Several characteristics of precision mold processing

The most important thing in precision mold processing is precision. Therefore, the size of the workpiece has high requirements, and the error is about +-0.005. In addition, many precision molds cannot have a slope during production. It is precisely because of the operability and controllability of processing that the whole process can be carried out smoothly. Here are some features of precision mold processing.
1. Abrasion resistance
When plastic deformation occurs in the female mold of the injection mold, the raw […]

What is the reason for the wide application of injection molding

In our daily life, we need to use injection molding technology for toys, bottles, containers and other materials we buy for our children. More products we don’t know are manufactured and processed by injection molding industry. Why do so many products use injection molding? It has several advantages.
1. suitable for producing precision products
One of the main advantages of plastic injection molding technology is that it can easily design a complex plastic precision parts and components through teaching. Compared with […]

What are the consequences if the polishing time is too long during mold processing

As we all know, plastic mold is an indispensable supporting product in the plastic processing industry. There is also a plastic molding machine, which can make the mold structure better, higher precision and high integrity. However, because the plastic mold processing methods and materials will be different, the type and structure of the mold will not be the same.
In the process of plastic mold, because its polishing steps must also be experienced, but if it is not handled properly, […]

Needless to ask, you can’t see the development trend of injection mold

At present, our industrial application has involved various fields. As long as each industry makes parts, it is inseparable from the mold, because the mold can help them make the desired effect more accurately.
With the rapid development of injection mold industry, a new model based on information. The production efficiency of the injection mold industry has been greatly improved, which has a milestone impact on the manufacturing industry. Due to the organic combination of information related to injection mold […]

What is the to reduce the use time of precision mold processing?

What are the factors affecting the service life of precision mold processing? Here, Dj molding has sorted out some contents for you. Come and have a look.
1、 The main factor is corrosion failure. When the mold hardness is high, the corrosion resistance is good. If the die hardness is poor, the corrosion resistance is poor.
2、 Thermal fatigue crack damage failure, injection molding and mold are formed repeatedly under the action of cold and heat to form surface and internal […]